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Real science. Real measurement. Real control.

Interactive Freeze Drying Demo

Try a simulated run using the Aceroleon Freeze-Drying Navigator.

Product Technical Details

Select a product from the store and jump directly to its corresponding explanation below.


Freeze Drying Navigator & Controller

The core of the Aceroleon system. A true upgrade that turns a freeze dryer into a measurement and control instrument. Provides real-time sensing, scientific visualization, and precise heater modulation.

This module unlocks:


Snubber Module (8-Amp AC Modulator)

Provides the controller with smooth, zero-cross heater control. Eliminates harsh on/off relay cycling. Dramatically improves thermal stability during sublimation.


Power & Energy Module

A full electrical monitoring system that measures voltage, current, wattage, power factor, and total energy usage in real time.


531/536 Pressure Sensor Op-Amp Board

High-accuracy amplifier with extended range for the 531/536 vacuum tubes. Includes pre-amp and post-amp test points for calibration and diagnostics.


DV-4D Pressure Sensor Op-Amp Board

Compatible amplifier for the DV-4D Pirani tube, offering a wide native range and economical sourcing for upgrades or restorations.


Freeze Drying on the Edge — The Delicate Science of Sublimation

A technical deep dive into the physics, control strategies, and failure modes of freeze drying. Written for advanced hobbyists, engineers, researchers, and anyone who wants to understand the science behind optimal freeze-drying cycles.

Coming Soon — available for preorder.

Capabilities & Advanced Modules

Freeze drying doesn’t have to be blind. The Aceroleon Controller transforms a standard freeze dryer into a scientific instrument — one that measures, analyzes, and controls the full thermodynamic state of a batch in real time.


Real-Time Sublimation Tracking

The controller calculates the sublimation rate in real time by analyzing temperature, pressure, and mass data. Even without a load cell, it uses thermodynamic modeling to accurately estimate water loss throughout the run.

  • Live sublimation rate (g/min)
  • Total water removed during the cycle
  • Accurate thermodynamic estimates when no scale is available
  • Clear, real-time charts on any phone or computer

This lets you see exactly how quickly ice is leaving the product and whether sublimation is slowing down, stalling, or completing. No guessing — you get real scientific feedback about what’s happening inside your chamber.

Sublimation Tracking Visualization

Phase-Diagram Navigation

Think of it as GPS for freeze drying. The controller plots temperature and pressure directly onto the phase diagram of water, so you can see exactly where your product sits in the freeze-drying process — in real time.

  • Identify the true freezing → sublimation transition
  • Track primary and secondary drying progress
  • See when the batch enters final drying
  • Instantly spot vacuum or heating issues

This visualization gives you scientific insight that no consumer freeze dryer provides. You can diagnose problems, refine recipes, and repeat successful cycles with confidence.

Phase Diagram Navigation Visualization

Power & Energy Analytics

Most freeze dryer owners rely on a Kill-A-Watt meter plugged into the wall. It provides real-time numbers, but it has two major limitations:

  • No historical data — once a cycle ends, all measurements are lost
  • No integration with the freeze-drying process — power data isn’t tied to temperature, pressure, or sublimation

The Power & Energy Module replaces and surpasses a Kill-A-Watt by integrating electrical monitoring directly into the controller — continuously logged, graphed, and synchronized with the entire drying cycle.

  • Live power usage (watts)
  • Total energy consumption over the run (kWh)
  • Voltage monitoring (V)
  • Current monitoring (amps)
  • Additional electrical metrics (frequency, power factor, etc.)

Historical electrical data is invaluable for diagnosing heater performance, compressor loading, and unusual energy spikes. You can see exactly when the system is working, how heavily it’s working, and how load changes during sublimation.

Monitoring current also protects your hardware and home wiring. If a freeze dryer is approaching or exceeding the breaker or outlet rating (15A, 20A, etc.), the controller can alert you long before damage or nuisance trips occur.

The result: deeper insight, safer operation, and energy tracking that a standalone plug-in meter simply cannot provide.

Power & Energy Analytics Pic

Temperature & Pressure Monitoring

Temperature and pressure are the two most important variables in freeze drying. Most consumer freeze dryers provide only a single chamber temperature and a basic vacuum reading — often slow, noisy, or inaccurate.

The Aceroleon controller provides high-resolution, real-time monitoring of both:

  • Multiple temperature channels (°F)
  • High-precision pressure readings (mTorr)
  • Fast update rate for tracking rapid changes (~ every 15 seconds)
  • Noise filtering for clean, stable data

Accurate temperature and pressure curves tell you exactly when freezing completes, when primary drying starts, how efficiently sublimation is occurring, and whether vacuum performance is degrading. This is the foundation of scientific, repeatable, predictable freeze drying.

Temp & Press Monitoring Pic

8-Amp Snubber-Based Heater Control

Most freeze dryers use bang-bang heating — the heater is either fully ON or fully OFF. This creates large temperature swings, unstable sublimation, and constant relay clicking.

The Aceroleon Controller replaces this with smooth, continuous power modulation using an AC snubber network and Schmitt-trigger driver. The result is a stable, controlled heater that never cycles violently.

  • Smoother, more stable sublimation
  • No more harsh on/off heater cycling
  • Tighter temperature control → better product quality
  • Less electrical and mechanical stress on your heater system

On the same load, bang-bang heating produces violent oscillations in sublimation rate — while snubber-modulated heating delivers a smooth, steady drying profile.

Bang-Bang vs Snubber Power Control

Relay Control & Mapping

The controller gives you complete control over every major subsystem in the freeze dryer—without rewiring or guesswork.

  • Full relay control: heaters, vacuum pump, condenser, drain valve, and auxiliary ports
  • Automatic mode for normal operation
  • Manual override for testing, diagnostics, and maintenance
  • Inverted-logic support for relays that require reversed signals
  • Relay remapping so you can match any custom wiring configuration

All settings are adjusted directly from the touch-friendly interface, making configuration fast, clear, and reliable.

Relay Mapping Screenshot

Temperature & Pressure Mapping & Filtering

The controller gives you complete flexibility in how sensors are assigned and how their signals are processed—ideal for both standard and custom-built freeze dryers.

  • Four independent temperature channels with simple drop-and-assign mapping
  • Two pressure inputs (primary + backup) for redundancy and validation
  • User-adjustable Butterworth noise filters for stable, smooth data
  • Energy counter reset for tracking consumption on a per-batch basis

All configuration is done directly through the touch-friendly interface—no coding, no rewiring, no complexity.

Temperature Mapping & Filtering Screenshot

Built-In Diagnostics & Tools

The controller includes engineering-grade diagnostics to help you verify system performance and quickly identify issues.

Whether you’re an enthusiast or a professional operator, these tools provide insight, confidence, and a scientific understanding of your freeze dryer’s behavior.